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Detail variations between
16H and  Big4 
(iss. 140)

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One returning question is: what are the differences between the 16H and B4.
On the civilian M/C's it was really only the engine and transmission. All the rolling chassis parts were identical.
There is not much more to say about it.

The military B4 versus the military 16H is however another story.
Based on the spare parts lists, a number of differences are clear but looking at the actual parts they are not always clear.
Study of front forks using 3 B4 forks and one 16H fork revealed that they were basically identical castings and tubings.  The actual flat milling (spot facing) on the bottom part was identical but the cut out to hold the front axle was smaller on the 16H. This is in line with the fact that the front axle of a 16H is 12 mm diameter and the front axle of a B4 is 16 mm diameter.
All the available top and bottom links were identical, leading to the conclusion that Norton did not specially change the camber of the front fork for sidecar use.

The military Big 4 did indeed have stronger springs, which is clear from the different part number of it.
This may then be the cause for some confusion.

Below a list giving a number of details differences between 16H and B4 military bikes between 1938 and 1942 (Big 4 production stopped in late 1942).
This is not definitive and probably not complete but based on the best information available to me at the moment. (With great help from Lex Schmidt).
Norton Model years went from October to October so that e.g. enclosed valves engines were built and sold starting in the last months of 1937!

 

PART

16H

B4

Max. power 12 BHP at 4800 RPM 14,5 BHP at 4000 RPM

Solid handlebar clamps

X

-

Rubber cushioned handlebar clamp introduced in 1935 on civilian machines

-

X

Open valve cover

X

-

Enclosed valves

-*1 C

X

Oil tell tale

M

M

No oil tell tale

M*1 C

M*1 C

Ricardo turbulent principle cylinder head - M

Front brake plate/drum left hand side *2

M C

M

Front brake plate/drum right hand side *2

-

C

Saddle spring studs vertical

M

M

Saddle spring studs horizontal

M*11 C

M*11 C

Gear position indicator small

M C

M C

Nut front fork shock absorber

M

M

Footrest tubes interchangeable

M

M

Serrated foot hanger short

M C*4

M C*4

Rear brake pedal short

C

C

Side stand

M

M

Diamond frame

M C

M C

Petrol tank with only Spark plug dome

M

M

Additional mudguard stay between halfway rear upper mudguard stay to rear lower mudguard stay/bottom portion of mudguard

M

-

Pillion foot rest lugs on left and right lower chain stay short version

M

-

Sidestand lug on left rear chain stay and pillion footrest lug on right rear chain stay and “bolt-on” pillion foot rest lug on left rear chain stay

M

M

Sidestand and pillion foot rest lug on left rear chain stay and pillion foot rest lug on right rear chain stay

-

-

Notes:

*1  only on non-British Military bikes (NIZAM India contract for instance),                                                       
*2   Different front fork to accommodate righthand brake plate reaction arm
,
*3
   BSA type headlamp supports (two strips in V shape on its side), so no lugs for the
      headlamp “prongs”,
*4
   also used on civil Trials versions,
*5   steel tubular footrests introduced around 1942 to preserve rubber,
*
6
   to go with short serrated footrest hangers on civil Trials versions,
*7   in 1946 a completely new design toolbox was introduced,
*8   Longer pillion footrest lugs required to cater for the "Cows Udder" silencer,
*9   introduction of dedicated left hand pillion footrest lug approximately second half of 1940.
*10 Separate footrest tubes and engine plates introduced from 20th August 1936
*11 1938 model WD16H destined for India Storeds Dept were provided with the civilian horizontal studs  

 

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